Part I: Benefits and Advantages
Mechanical Slides
Wexxar is pleased to announce the introduction of ultra-smooth linear guide tracks to guide the vertical motion of the jawplates and the horizontal motion of the discharge pusher. In the older system, the vertical motion of the jawplates on the mast is guided by beveled-edge aluminum guide tracks fitted with grooved nylon rollers, and the horizontal motion of the discharge pusher is guided only the pneumatic cylinder.
The bevel track guide wheels are factory preset for optimal performance, but over time the gap between the nylon wheels and the bevel track will increase and the wheel assembly will become loose, especially if case jams are cleared in an improper manner. The nylon wheels will also oxidize, becoming harder over time, reducing their plasticity, thereby minimizing the ability of machine operators to properly adjust the pressure of the wheels against the bevel track. These issues are compounded on machines that have a high case-per-minute (CPM) rate.
In contrast, linear tracks operate using linear bearings, which never require adjustment, and which are much more easily lubricated and maintained.
The main reason for guide wheel adjustments is improper case jam removal in the case forming section. Pulling the case out from the side of the machine puts lateral pressure on the bevel track, which alters the position of the guide wheels, making the wheels rest loosely on the bevel track.
Many of our customers will also benefit from the noise attenuation associated with the new linear mechanical slides. Machines with bevel track and guide wheel systems are prone to vibration induced effects, especially in areas of the machine where case jams are most frequent.
The nylon wheels on the mast guide track are the most likely components to experience lateral damage due to improper case jam removal. By contrast, the new mechanical slides are constructed with hardened steel, making them ultra-strong and resistant to vibration. Reducing the level of vibration also increases the service life of machine components, especially pneumatic cylinders.
Customers that replace wheel-and-track systems with the mechanical slide assemblies will therefore also realize cost-benefits due to the reduced wear and tear on cylinders, which ultimately further reduces the frequency of case jams. Contact your nearest Wexxar representative or authorized agent for details. NOTE: If your machine already has case dimension ‘Dial-Adjust’ technology, please bring this fact to the attention of Wexxar at the time of purchase of the Mechanical Slides kit.
Both the mast and discharge pusher replacement procedures are provided below.
Part II: Retrofit Instructions
Component Removal Instructions
Preliminary Steps
- Put the machine into JOG mode until the jawplate assembly is in its DOWN position. Then press an ‘EMERGENCY STOP’ button in order to freeze the machine mechanisms in place. It is important to achieve a low center of gravity while replacing the mast assembly.
- Turn off the machine power at the main electrical disconnect and discharge all pneumatic power from the machine. Conform to lock-out / tag-out procedures as required by local rules and regulations.
- Disconnect each pneumatic hose from its connection on the mast assembly by pressing down on the orange collar and pulling out the hose. Note: To facilitate the installation of the mechanical slides kit, each pneumatic hose or cable should be labeled when it is detached from the machine. All parts and fastenings should be retained unless otherwise indicated.
I. Discharge Pusher Assembly
Note: Except for the sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
- Detach both ends of the electrical cables and pneumatic hoses. Disconnect each pneumatic hose from its connection by pressing down on the orange collar and pulling out the hose.
- Detach the clips holding the cables for the LS-5 and LS-9 sensors to the underside of the aluminum cylinder cover.
- Detach the LS-5 and LS-9 sensors.
- Using a 5/32” Allen key, remove the upper and lower guides (blue) from above and below the discharge pusher guide.
- Move the 'C’ leadscrew out to expose the two bolts which hold the cylinder side of the discharge pusher to the sliding frame.
- Using a 9/16” wrench, remove the four bolts which hold the discharge pusher to the sliding frame, and remove the discharge pusher.
- Using a 9/16” wrench, remove the four bolts which hold the discharge pusher guide plate and remove the plate.
II. Mast Assembly
A. Jawplates
Note: Retain all parts from this assembly.
- Using a 7/16” wrench, loosen the three bolts that secure the major jawplate first so that it can rest on the stabilizer bars during the removal of the minor jawplate.
- Using a 7/16” wrench, unscrew and remove the three bolts that secure the minor jawplate to the mounting bracket.
- Using a 7/16” wrench, unscrew and remove the three bolts that secure the major jawplate.
- During the removal of the jawplates, hold the stabilizer bars securely to prevent the jawplates from dropping during the minor jawplate removal.
B. Mast Top Plate
Note: The mast top plate and its fittings may be discarded.
- Using a ⅛” Allen key, remove the two setscrews which attach the upper end of the ‘B’ adjust leadscrew.
- Using a 9/16” wrench, remove the four bolts securing the mast top plate, and remove the mast top plate.
C. Pneumatic and Electrical Disconnection
Note: Retain all of the parts removed in this section.
- Open all cable raceways and remove from them all pneumatic tubing and cables.
- Detach the leads to the LS-1, LS-2, LS-4, LS-6 sensors as well as the LS-17 sensor, if applicable. Carefully label all sensor wires.
- Roll all sensor cables back to where they exit from their energy chains or to positions clear of the worksite.
- Detach the pneumatic tubing from the jaws cylinder.
- Using two 1 7/16” wrenches, detach and remove the LS-2 and LS-4 sensors from the collar assembly.
- Remove the jaws cylinder energy chain from the pneumatic cables.
- Detach the pneumatic tubing from the case separator cylinder.
- Detach and remove the LS-1 sensor bracket from the mast.
- Using two 1 7/16” wrenches, detach and remove the LS-6 and/or LS-17 sensor(s).
- Using a 9/16” wrench, detach the LS-6 and/or LS-17 sensor bracket(s).
- Coil all pneumatic tubing and electrical cables and check to confirm that each is properly labeled.
- Detach the pneumatic tubing from the mast cylinder and coil it under the machine.
D. Collar Assembly and Case Separator Assembly
Note: Except for the ‘B’ adjust leadscrew assembly, sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
- Use a ½” wrench to remove the three bolts holding the case separator assembly.
- Lower and lock the forming head at a position just above the head-up latch.
- Place a block under the forming head to keep it from descending farther.
- Using a ⅝” wrench, remove the LS-1 sensor plate and head-up latch assembly from the mast.
- Using a 5/16” Allen key, remove the two bevel bar supports from the LS-2 and LS-4 sensor arm.
- Use a 5/16” Allen key to remove the LS-2 and LS-4 sensor arm.
- Use a 7/32” Allen key to remove the two socket head screws holding the bottom of the ‘B’ adjust leadscrew mounting plate to the mast.
- Use a ⅛” Allen key to loosen the setscrew securing the bottom of the ‘B’ adjust leadscrew.
- Remove the ‘B’ adjust leadscrew by screwing the shaft upwards through the acme nut on the mast bracket.
- Loosen the two quick-adjust handles holding the collar assembly, and lift the collar assembly off of the mast. Note: The pretension setscrews may have to be loosened to facilitate the removal of the collar assembly.
E. Forming Head Assembly
Note: Except for the sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
Note: If your machine has forming head speed controls, please call Wexxar at (604) 930-9300.
- Using a pair of spring clip pliers, remove the bottom spring clip holding the jawplate cylinder clevis pin. The cylinder clevis pin can then be lifted from its position holding the cylinder.
- Using a ⅝” wrench, remove the two bolts holding the jawplate cylinder and remove the cylinder.
- Tie or strap the forming head piston to the bevel bar. This will prevent it from falling forward when the forming head is removed.
- Using a ¾” wrench, remove the nut which holds the forming head cylinder rod end to the block.
- Lift the forming head off of the bevel bar. Note: The bevel bar will have to be prevented from tipping at this time and until it is removed.
F. Bevel Bar and Forming Head Piston
Note: Except for the sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
- Using a 9/16” wrench, remove the four bolts which hold the bevel bar and the bottom of the forming head cylinder in place and remove these two components.
G. Magazine Guide Rail and ‘D1’ Pointer Plate Removal
Note: Retain the Dimension ‘D1’ pointer plate fasteners for attaching the replacement pointer plate.
- Using a 3/16” Allen key, remove the pointer plate from the magazine guide rail.
- Using a 9/16” wrench, remove the four bolts which fasten the two magazine guide rail brackets to the machine intake side of the mast.
- Using a ¼” Allen key, remove the six countersunk screws which attach the magazine guide rail to the inside of the mast. Note: The magazine guide rail will have to be supported during this process.
- Detach the magazine guide rail and allow it to rest on the machine without detaching the pneumatic hoses from the energy chain or magazine guide rail through-holes.
H. Mast
Note: Except for the sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
- Using two 9/16” wrenches, remove the two bolts which fasten the ‘D1’ adjust leadscrew bearing to the frame.
- Using a 3/16” Allen key, detach the brass ‘D1’ adjust leadscrew collar.
- Unscrew and remove the ‘D1’ adjust leadscrew.
- Using a 9/16” wrench, unfasten and remove the brass leadscrew nut which is screwed to the inner side of the mast.
- Using a 9/16” wrench, remove the hex capscrew which fastens the mast to the base casting on the machine discharge side of the mast. Note: The mast will have to be supported during Steps 5 and 6.
- Using a 9/16” wrench, remove the three hex capscrews which fasten the mast to the front of the base casting.
- Remove the mast.
I. Mast-Side Major Flap Folder
Note: All parts related to this assembly should be retained to be used in the reassembly.
- Using two 1 7/16” open-ended wrenches, remove the LS-8 sensor from its bracket.
- Using a 9/16” wrench, remove the sensor bracket.
- Detach the pneumatic tubing from the cylinder.
- Use a 9/16” wrench to remove the two hex capscrews which attach the major flap folder mounting plate to the mast base casting.
J. Mast Base Casting
Note: Except for the sensors, screws, nuts, bolts, and washers attaching the assembly to the machine, all parts may be discarded.
- There are eight screws in the upper side of the base casting – four high and four low. Using a 5/16” Allen key, remove the four low-level screws. Note: this will cause the two gib brackets with the two lower gibs attached to drop to the floor under the machine.
- Remove the base casting.
- Use a hammer and punch to punch out the eight split pins holding the base casting to the upper gibs. Punching out the split pins prepares gibs to be mounted to the new base casting.
III. Rear Minor Folder Top Plate
Note: Save the capscrews to attach the new rear minor folder top plate.
- Use a ⅛” Allen key to remove the two Leadscrew Bearing capscrews that secure the rear minor flap folder plate to the rear minor flap folder assembly.
IV. Rear Sliding Frame Cover
- Use a 7/16” wrench or a 3/16” Allen key to remove the four screws holding the rear sliding frame cover and remove this cover plate.
Component Reassembly Instructions
NOTE 1: All screwed fasteners should be prevented from loosening by adding a flat washer (closest to the machine part) and a lock washer (closest to the screw head).
NOTE 2: All bolted fasteners should be prevented from loosening by adding a flat washer on the bolt-head end of the fastening and a flat washer and lock washer on the nut end of the fastening.
NOTE 3: All bolted or screwed fasteners should be further prevented from loosening through the application of Loctite 242 (Loctite Blue).
I. Rear Minor Folder Top Plate
- Use a ⅛” Allen key and the screws removed from the old plate to attach the new rear minor folder top plate to the rear minor folder. (PN 53-4157)
II. Discharge Pusher Assembly (PN 63-2645)
(Reference Drawings 63-3289 & 63-3290)
- Use a 9/16” wrench and two ⅜” X 1½” hex capscrews (PN B01020) to temporarily attach the discharge pusher assembly to the sliding frame, using the diagonally positioned side screw holes in the sliding frame.
- Using a transfer punch, punch the positions for the two top screw holes in the top of the sliding frame.
- Remove the subassembly and drill two 13/32” holes in the top of the sliding frame in the positions marked by the transfer punch.
- Use a 9/16” wrench and four ⅜” X 1½” hex capscrews (PN B01020) to attach the discharge pusher assembly to the sliding frames, using the diagonally positioned side screw holes and the newly drilled holes in the top of the sliding frame.
- Using a 7/16” wrench, tighten the mounting brackets for the LS-5 and LS-9 sensors.
- Use two 11/16” wrenches to attach the LS-5 sensor to the machine intake-end sensor mount (PN 53-3460).
- Use two 11/16” wrenches to attach the LS-9 sensor to the machine outfeed-end sensor mount (PN 53-3460).
- Attach one end of the red discharge pusher pneumatic tubing to the pneumatic fitting at the machine-discharge end of the pneumatic cylinder. The other end should be attached to the front (B) connection of solenoid valve #6.
- Attach one end of the black discharge pusher pneumatic tubing to the pneumatic fitting at the machine-intake end of the pneumatic cylinder. The other end should be attached to the rear (A) connection of solenoid valve #6.
- Use a 7/16” wrench and a 3/16” Allen wrench to loosen the mounting for the cylinder and adjust the cylinder position so that the piston stroke carries the machine intake-end of the discharge pusher carriage to within ⅛” of the (vertical) track mounting plate.
- Attach a 7” self-adhesive cable raceway horizontally along outer side of the vertical face of the discharge pusher in line with the two lower sensor mounting bracket screws. Insert the LS-5 sensor wire into this cable raceway.
- Attach one end of the LS-5 sensor wire provided to the LS-5 sensor.
- Attach one end of the LS-9 sensor wire provided to the LS-9 sensor.
- Tiewrap the LS-5 sensor wire to the LS-9 sensor wire near the top of the (vertical) track mounting plate.
- Attach a 2½” self-adhesive cable raceway vertically down the surface of the (vertical) track mounting plate. Insert the two sensor wires into this cable raceway.
- Attach the sensor block ends of the LS-5 and LS-9 sensor wires to the appropriate terminals on the sensor block.
III. Mast Assembly
A. Mast Base Casting and Mast Post
(Reference Drawing 63-3287)
- Using a hammer, a drift, and three ¾” spring pins, attach the 7” gib to the bottom of the machine-discharge end of the base casting.
- Using a 9/16” wrench and two ⅜” X 1¾” hex capscrews, screw the leadscrew nut to the far-end base casting hole for the leadscrew.
- Using a 9/16” wrench and two ⅜” X 1¼” hex capscrews, screw the base casting to the operator’s side of the mast. Screw the lower screw into the lowest threaded hole on this side of the mast.
- Using a 9/16” wrench insert one ⅜” X ½” hex capscrew through the casting on the operator’s side of the mast above the leadscrew hole. This shorter capscrew is not used to attach to the mast.
- Using a 9/16” wrench and two ⅜” X 1¼” hex capscrews, screw the base casting to the machine-discharge side of the mast.
- Lubricate the bearing surfaces of the gibs with Geralyn FMG 387 lubricant paste.
- Place the 9” gib on the machine-intake bevel bar under where the base plate will be positioned.
- Lower the mast and base casting into place, such that the end rests on the bevel bar which is closest to the intake end of the machine.
- Using a 5/16” Allen key and four ⅜” X 1¾” socket head screws, attach the two gib clamps to the base plate. For these four screws, use the outer four holes on the deck of the base casting.
- Using a 5/16” Allen key and four ⅜” X 1¼” socket head screws, attach the four gib tensioning screws into place. For these four screws, use the inner four holes on the deck of the base casting.
- Using the four pre-drilled spring pin holes in the deck of the base casting, drill holes into the top of the 9” gib which has been positioned under the widest part of the base casting. Use a 3/16” drill bit which is set to have an effective bit length of ¾”.
- Hammer the four remaining ¾” spring pins into the drilled holes.
- Lubricate the leadscrew with with Geralyn FMG 387 lubricant paste.
- Insert the ‘D1’ leadscrew through the frame and mast holes and screw it into the leadscrew nut.
- Using a 9/16” wrench and two ⅜” X 1¼” bolts with nuts, bolt the ‘D1’ leadscrew bearing into place.
- Using a ⅛” Allen key, tighten the setscrew on the bearing. The distance between the nearest face of the bearing and the nearest end of the leadscrew shaft should be 6¼”.
- Slide the ‘D1’ leadscrew handwheel onto the operator’s end of the leadscrew.
- Insert the handwheel key into the keyway, and, using a ⅛” Allen key, screw tight the setscrew to secure the ‘D1’ leadscrew handwheel.
- Turn the ‘D1’ leadscrew until the center lines of the two flap folders are exactly 17” apart. Then, using a 3/16” Allen key, attach the ‘D1’ leadscrew collar to the leadscrew. The collar should be attached in a position which is tight against the two capscrew heads on the base plate.
- Using a 9/16” wrench and two ⅜” X 1½” hex capscrews, screw the LS-17 sensor bracket into place on the operator’s side of the base casting. Orient the mounting bracket such that it faces the discharge end of the machine.
B. Mast-Side Major Flap Folder
- Use a 9/16” wrench and two ⅜” X 1¼” hex capscrews to attach the major flap folder mounting plate to the base plate.
- Re-attach the pneumatic tubing, attaching the red hose to the bottom of the cylinder and the black hose to the top of the cylinder.
- Using a 9/16” wrench and a ⅜” X 1¼” hex capscrew, attach the sensor bracket to the top inner side of the major flap folder mounting plate.
- Using two 1 7/16” open-ended wrenches, secure the LS-8 sensor in its bracket.
C. Collar Assembly and ‘B’ Adjust Leadscrew
(Reference Drawing 63-3297)
- Lower the collar onto the mast. Use the quick-adjust lock handles to lock the collar about one-quarter of the way up the mast.
- Insert the two thrust blocks (PN 60-364) into their positions behind the energy chain plates. Use a crescent wrench to tighten the setscrews against the thrust blocks to prevent the collar assembly from wobbling on the mast.
- Thread the top of the vertical mast leadscrew through the acme nut (PN 52-1809) mounted on the operator’s side of the collar assembly.
- Using a ¼” Allen key and two 5/16” X 1¼“ socket head screws, fasten the bottom of the ‘B’ adjust leadscrew assembly to its mounting plate on the mast.
D. Case Separator Assembly
(Reference Drawing 63-3297)
- Using a 9/16” wrench, remove the two hex capscrews from the under side of the case separator mounting plate.
- Remove the separator clamp plate and mounting handles from the upper side of the assembly.
- Fit the case separator guide bar into the slot of the collar extension bar.
- Insert the mounting handles down through the clamp plate, guide bar, and mounting plate.
- Reinsert and retighten the two capcrews on the underside of the mounting plate to secure the case separator assembly.
E. Magazine Guide Rail Reattachment, Dimension ‘D1’ Pointer Plate Replacement, and Magazine Guide Rail Support Bracket Installation
- Use a 3/16” Allen key and two 3/16” x 1¼” countersunk screws to attach the magazine guide rail to the inner side of the mast.
- Use a ½” wrench and two 5/16” x 1¼” hex capscrews to attach the magazine guide rail mounting bracket to the mast.
- Place the magazine guide rail support bracket into position such that one urethane roller is below the level of the rear sliding frame cover and within the gap in this cover. Orient the support bracket so that the rollers are facing towards the ‘A’ adjust lock slide and so that one roller is above the lock slide and the other is below it. Fit the support bracket in this position and flat against the side of the lock slide.
- Ensuring that the magazine guide rail support bracket is in proper position and oriented exactly at right angles to the magazine guide, transfer punch the two screw holes from the upper end of the magazine guide rail support bracket into the outer side of the magazine guide rail.
- Remove the magazine guide rail support bracket and drill two 13/64” holes in the flanges of the magazine guide rail. Tap ¼-20 NC threads in the holes. Use a 7/16” wrench and two ¼” X ¾” HH capscrews to secure the magazine guide rail support bracket to the magazine guide rail.
- Use a 7/16” wrench and two ¼” X 5/16” hex capscrews to secure the replacement Dimension ‘D1’ pointer plate to the forming head end of the magazine guide rail.
F. Mast Top Plate
(Reference Drawing 63-3287)
- Place the mast leadscrew ¾” flange bearing loosely on the top end of the leadscrew.
- Using a 9/16” wrench and two ⅜” X 1¼” hex capscrews, screw the top plate loosely to the top of the mast. Orient the top plate such that the point is facing towards the discharge end of the machine.
- Using two 9/16” wrenches, two hex ⅜” X 1½” bolts, and two ⅜” nuts, bolt the leadscrew flange bearing to the mast top plate.
G. Mast Guide Rail and Forming Head Assembly
(Reference Drawing 63-3287)
- Find the three vertically aligned holes through the base casting on the machine discharge end of the casting. Using a ¼” Allen key, loosely screw one ⅜” X 1½” socket head screw through the center hole in the bottom of the mast guide rail to secure it to the operator’s side of the base casting.
- Place the forming head assembly over the top end of the mast guide rail and slide it downwards to rest on the base casting.
- Using a 9/16” wrench and two ⅜” X 1½” hex capscrews, screw the top end of the mast guide rail loosely to the mast top plate.
- Using a ¼” Allen key, screw two ⅜” X 2” socket head screws into the upper and lower of the three holes in the bottom end of the mast guide rail. Loosely screw these screws into the holes in the base casting.
- Using a set square, measure the distance(s) between the mast guide rail and the mast. Adjust these two components until the distance is, at all points, the same between them.
- Once the adjustment above is complete, tighten the three socket head screws at the bottom of the mast guide rail and all screws and bolts in the mast top plate. Using a ⅛” Allen key, tighten the setscrew on the ‘B’ adjust leadscrew bearing.
H. Mast Cylinder
(Reference Drawing 63-3287)
- Using a ¼” Allen key, screw two ⅜” X 2” socket head screws through from the far side of the mast guide rail and into the angle bracket at the top of the mast cylinder assembly.
- Using a ¼” Allen key, and the upper and lower of the three socket head screws in the bottom of the mast guide rail, secure the bottom end of the mast cylinder.
I. Head-Up Latch Assembly
- Using a 5/16” Allen key and two ⅜” X 1” socket head screws, attach the LS-1 sensor mounting bracket, with the head-up latch attached, to the right-side bolt holes on the operator’s side of the collar assembly.
J. Sensor Mounting Brackets (LS-6, LS-17, LS-8, LS-5, LS-9)
- Using a ½” wrench and two 5/16” X 1” hex capscrews, attach the LS-6 sensor mounting bracket to the upper pair of holes on the bottom of the mast. Orient the mounting bracket so that it faces towards the case forming area.
- Using a ½” wrench and one 5/16” X 1” hex capscrew, attach the LS-17 mounting bracket in the upper hole of the vertical pair of holes on the base plate. Orient the mounting bracket so that it faces towards the case forming area.
- Using a 9/16” wrench and a ⅜” X 1½” hex capscrew, attach the LS-8 mounting bracket in the hole to the right of the upper capscrew attaching the major flap folder mounting plate. Orient the mounting bracket so that it faces downwards towards the major flap folder.
K. Forming Head Driverods, ‘E’ Scale Plate, and Slide Bearing Adjustment
(Reference Drawing 63-3287)
- Place a cylinder washer (PN 53-930) on the smaller end of each of the forming head drive rods (PNs 58-0409 and 53-3853). Slide the smaller end of each of the drive rods upward through the holes in the drive bar towers and the holes in the erector crossbar. The shorter of the two rods should be inserted on the right side.
- Use a ¾” wrench and a ½” NF nut to secure the tops of each drive rod to the top of the erector crossbar.
- Use a 5/32” Allen key and a #10 X ¾” socket head screw to attach the bottom of the ‘E’ scale plate to the ‘E’ scale mount.
- Use a 3/16” Allen key and a ¼” X ⅝” socket head screw to secure the ‘E’ scale mount to the bottom of the drive rod.
- Use a 5/32” Allen key and a #10 X ⅝” capscrew to secure the ‘E’ scale plate to the right-hand front surface of the erector crossbar.
- To ensure a smooth sliding action of the slide bearings on the mast guide, it may be necessary to use a 5/16” wrench to slightly loosen the eight bolts which maintain tension on the slides.
L. Energy Chains
- Using a ⅛” Allen key and the screws provided, attach the upper mast energy chain plate (small) to the magazine side of the collar.
- Using a ⅛” Allen key and the screws provided, attach the mast-end jaws energy chain plate (large) to the top of the jaws side of the collar.
- Using a 7/16” Allen key and two 10/32” X ⅜” flat head screws, attach the mast end of the jaws energy chain to the jaws energy chain plate on the jaws side of the collar.
- Insert the sensor wires for the LS-1, LS-2 and LS-4 sensors into the mast energy chain.
- Insert the red head-up latch pneumatic hose, the red and black case separator hoses, and the red and black hoses of the jaws cylinder into the mast energy chain.
- Using a 7/16” Allen key and two 10/32” X ⅜” flat head screws, attach the mast end of the jaws energy chain to the mast-end jaws energy chain plate.
- Insert the red and black jaws cylinder pneumatic hoses into the jaws energy chain.
- Using a 7/16” Allen key and two 10/32” X ⅜” flat head screws, attach the cylinder end of the jaws energy chain to the chain plate at the end of the jaws cylinder.
M. Electrical and Pneumatic Attachments
- Attach the LS-1, LS-2 and LS-4 sensor wires to their respective sensors.
- Attach the red pneumatic hose of the head up latch to the latch cylinder.
- Attach the red pneumatic hose of the case separator to the bottom of the cylinder and the black hose to the top.
- Attach the black jaws’ pneumatic hose to the piston end of the jaw and the red hose to the opposite end.
N. Cable Raceways and Tiewraps
- An 11” cable raceway should be attached along the collar’s case separator arm to hold the case separator pneumatic hoses.
- A 3½” cable raceway should be attached across the collar above the collar extension arm weldment to hold the jaws and case separator pneumatic hoses.
- A 3½” cable raceway should be attached on the operator’s side of the collar just above the sensor #1 bracket to hold the wires for sensors LS-2 and LS-4 and the red pneumatic hose for the head up latch.
- A 9¼” cable raceway should be attached vertically on the magazine end of the face of the base casting. The wires for the LS-6, LS-13 and LS-17 sensors should be inserted into this cable raceway.
- Tiewraps should be applied approximately 4” apart to all adjacent electrical cables and pneumatic hoses wherever possible.
O. Jawplates
- Using a 7/16” wrench, a 5/32” Allen key, three ¼” X 1” bolts, and three ¼” nuts, secure the major jawplate to the major jawplate mounting bracket. Do not fully tighten the bolts.
- Using a 7/16” wrench, a 5/32” Allen key, three ¼” X 1” bolts, and three ¼” nuts, secure the minor jawplate angle mount. Do not fully tighten the bolts.
- Tighten the center bolt on each jawplate.
- Use a level to ensure that each jawplate is positioned horizontally. Then tighten the remaining two bolts on each jawplate.
IV. Rear Sliding Frame Cover
- A Using a 7/16” wrench or a 3/16” Allen key and the original fasteners, screw the new rear sliding frame cover into place. Ensure that the cutaway section is oriented towards the infeed end of the machine on the mast side. If the replacement rear sliding frame cover does not fit your machine, do not install the cover.
Parts Lists
PARTS LIST FOR WF-2H/T MECHANICAL SLIDE RETROFIT KIT FOR RH MACHINE: 63-3289 | ||
---|---|---|
Material | Material Description | Quantity |
01-259 | PHOENIX SENSOR CABLE,3.0M | 2 |
02-143 | TIE WRAP,8" MED,NARROW | 20 |
02-867 | RACEWAY,3/4WDX1/2H,ADHS | 2 |
17-295 | FITTG UNION,QUICK,CON,3/8 | 4 |
17-296 | FITTING UNION,QUICK,CON,1/4 | 2 |
17-384 | TUBING 10MM BLACK,SMC | 10 |
17-385 | TUBING 10MM RED,SMC | 10 |
17-386 | TUBING 6MM BLACK,SMC | 6 |
17-387 | TUBING 6MM RED,SMC | 6 |
17-467 | FITTING DIFF. DIA. STR. 1/4 X 3/8 | 2 |
53-2974 | COVER, REAR, SLIDING FRAME | 1 |
53-4272 | POINTER PLATE, D-ADJ | 1 |
63-2594 | ASSY, FORMING HEAD, LH, WF20, V.02 | 1 |
63-2645 | ASSY, DISCHARGE PUSHER, LH | 1 |
63-3287 | ASSY, MAST, STD B&E,LHMC, | 1 |
63-3297 | ASSY, CASE SEPAR. & COLLAR, LHMC | 1 |
63-3299 | KIT, MACHINE SLIDE LABELS, LH | 1 |
63-3622 | SUPPORT BKT, SLIDE FRAME, LH MT | 1 |
B00104 | NUT-HEX 3/8NC | 4 |
B00203 | WASHER-FLAT 5/16 | 2 |
B00204 | WASHER-FLAT 3/8 | 9 |
B00303 | WASHER-LOCK 5/16 | 2 |
B00304 | WASHER-LOCK 3/8 | 5 |
B01011 | CAPSCREW-HH 5/16NCX1 | 2 |
B01018 | CAPSCREW-HH 3/8NCX1 | 1 |
B01020 | CAPSCREW-HH 3/8NCX1.1/2 | 4 |
B03017 | CAPSCREW-FH 3/8NCX3/4 | 6 |
PARTS LIST FOR WF-2H/T MECHANICAL SLIDE RETROFIT KIT FOR LH MACHINE: 63-3290 | ||
---|---|---|
Material | Material Description | Quantity |
01-259 | PHOENIX SENSOR CABLE,3.0M | 2 |
02-143 | TIE WRAP,8" MED,NARROW | 20 |
02-867 | RACEWAY,3/4WDX1/2H,ADHS | 2 |
17-295 | FITTG UNION,QUICK,CON,3/8 | 4 |
17-296 | FITTING UNION,QUICK,CON,1/4 | 2 |
17-384 | TUBING 10MM BLACK,SMC | 10 |
17-385 | TUBING 10MM RED,SMC | 10 |
17-386 | TUBING 6MM BLACK,SMC | 6 |
17-387 | TUBING 6MM RED,SMC | 6 |
17-467 | FITTING DIFF. DIA. STR. 1/4 X 3/8 | 2 |
53-2974 | COVER, REAR, SLIDING FRAME | 1 |
53-4272 | POINTER PLATE, D-ADJ | 1 |
63-2650 | ASSY, FORMING HEAD, RH, | 1 |
63-2658 | ASSY, DISCHARGE PUSHER, RH | 1 |
63-3288 | ASSY, MAST, STD B&E,RHMC, | 1 |
63-3298 | ASSY, CASE SEPAR. & COLLAR, RHMC | 1 |
63-3300 | KIT, MACHINE SLIDE LABELS, RH | 1 |
63-3623 | SUPPORT BKT, SLIDE FRAME, RH MT | 1 |
B00104 | NUT-HEX 3/8NC | 4 |
B00203 | WASHER-FLAT 5/16 | 2 |
B00204 | WASHER-FLAT 3/8 | 9 |
B00303 | WASHER-LOCK 5/16 | 2 |
B00304 | WASHER-LOCK 3/8 | 5 |
B01011 | CAPSCREW-HH 5/16NCX1 | 2 |
B01018 | CAPSCREW-HH 3/8NCX1 | 1 |
B01020 | CAPSCREW-HH 3/8NCX1.1/2 | 4 |
B03017 | CAPSCREW-FH 3/8NCX3/4 | 6 |
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